By CopperWire Hua -
July 12, 2021 -
5 minutes, 16 seconds -
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Magnet wire can be called enameled aluminum wire or copper wire. It is basically aluminum wire or copper wire. It is insulated with a thin protective layer. Even if the conductor is in a straight coil and electricity is applied to the wire, it will generate a permanent magnetic field. Magnet wire is available For almost anything in generators, transformers, and various other electrical products, the only limitation is the distance from the coil or power source. However, there are many types of enameled wires, and their insulating layer thickness and conduction mode are different，such as Round Enameled Copper Wire
Enameled copper wire is usually thicker than enameled aluminum wire, and its thickness is compensated by an additional insulating layer. Since the conductor of the wire is a straight coil, and because its insulation layer is particularly thick, it cannot conduct current through the wire. The thicker insulating layer also helps shield the arc, and it also acts as a conductor, thereby reducing the possibility of arcs entering the coil. This insulation method does not allow any moisture to enter the wire and uses special non-corrosive materials to make this type of wire have a longer service life. Therefore, it is generally better than aluminum or copper wire, which may corrode over time because of the accumulation of moisture on its surface.
If you want to use this kind of magnetic wire in your project, you must purchase it as a pre-coated wire, which has been heated by using an electric arc. You can then solder the coated enameled wire to a single core wire using the same process as when welding another enameled wire to a single core wire. However, compared with ordinary wires, certain precautions must be taken when welding magnet wires. First, before starting welding, make sure that the metal is clean and free of any contaminants such as grease, dirt, and dust. Find your needs from copper and aluminum enameled wire manufacturers.
Before starting, the area where the copper wire will be connected to its core must be grounded. In this case, the connection should be made on bare copper tape, which is connected across the end of the insulating layer. Make sure that the bare copper tape is firmly fixed on the metal tape to avoid damage to the insulation when energized.
Now, the next step is to insert the wires into the tape and then energize the wires. The welding is started by applying an arc between the flat part of the aluminum or copper wire and the bare end of the strip. This is a slow process, not a fast process, and should not be rushed, because applying too much heat can easily burn or damage the wires.
Once the bare copper strip is soldered to the stripped core, you can now connect the bare copper strip to the stripped copper wire. Continue to do the same thing so that all insulation is properly connected. When the last piece of insulation is connected, you can attach the protective layer to the copper wire, which helps prevent rust and corrosion.
Be careful when using this kind of wire, because once the wire comes into contact with electricity, it will easily overheat, which is very harmful to the wire. Therefore, you need to place the wires in an enclosed area away from any water or humidity.
It is important to check the wiring before using this wire to protect the copper wire from corrosion and overheating, also because the enameled copper wire is shielded from electricity and any other harmful effects. If you follow the above tips and precautions correctly, you can get rid of a lot of trouble. Therefore, you should use this type of Rectangular Enameled Copper Wire to get the best results.
